Double Coil Condenser Build
Hi Guys
I had a go a making a double coiled boka condenser yesterday, I made a coil a few years ago which wasn't too difficult but it was only a single coil made around a 32mm bit of copper pipe, this one was far from easy and its fair to say I now have the start of a copper scrap pile which I'll get weighed in one day, here's some of my early attempts at the small coil.

I was trying to wind it around some 15mm copper pipe and found it almost impossible not to kink the 6mm pipe as I was trying to get the first couple of turns started, In the end I found a steel tent pole with a diameter of 18mm and this was a little easier.

I then removed the pipe to have a look

So I'm half way there, I pushed the pipe back though the coil and then put the hole lot inside a piece of plastic 36mm waste pipe I bought earlier from B&Q (£4 for 2 Meters) I cut a small slot in the end of the plastic pipe so I could continue the coil onto the outer.

I did kink the pipe a little while going from the small coil to the large but hope fully it will be OK when I test it with water for a good flow rate, this is what I ended up with.

Here's a view from the bottom where you can see the two kinks between the inner and outer coils.

Anyway time to test if the water flows ok.

To my surprise it worked well, I didn't have the tap on full but measured 800ml in 30 seconds so I think I could easily handle 2 liters per minute which I hoping will be plenty.
Now time to start fitting it into a 54mm copper end cap, without any soldering!!!

You can see from the above pic I've bought some compression fittings for the connections rather than solder anything, the fittings inside the cap connecting to the cooling coil are
6mm compression - 1/4inch BSP female thread
the fitting on the outside of the cap are
8mm compression - 1/4inch BSP male thread
Ive bent 2 bits of 8mm pipe and pushed on a little rubber tube to help with the hose pipe connection in the future.

After fitting the threaded connections together in the end cap, now time for some pics of the finished job.




Its turned out OK for a first attempt, I'm planing on financing my build by building 2 others to sell and to cover the cost I'll keep this one and hopefully the next couple of attempts will be nicer to look at with no kinks.
I had a go a making a double coiled boka condenser yesterday, I made a coil a few years ago which wasn't too difficult but it was only a single coil made around a 32mm bit of copper pipe, this one was far from easy and its fair to say I now have the start of a copper scrap pile which I'll get weighed in one day, here's some of my early attempts at the small coil.
I was trying to wind it around some 15mm copper pipe and found it almost impossible not to kink the 6mm pipe as I was trying to get the first couple of turns started, In the end I found a steel tent pole with a diameter of 18mm and this was a little easier.
I then removed the pipe to have a look
So I'm half way there, I pushed the pipe back though the coil and then put the hole lot inside a piece of plastic 36mm waste pipe I bought earlier from B&Q (£4 for 2 Meters) I cut a small slot in the end of the plastic pipe so I could continue the coil onto the outer.
I did kink the pipe a little while going from the small coil to the large but hope fully it will be OK when I test it with water for a good flow rate, this is what I ended up with.
Here's a view from the bottom where you can see the two kinks between the inner and outer coils.
Anyway time to test if the water flows ok.
To my surprise it worked well, I didn't have the tap on full but measured 800ml in 30 seconds so I think I could easily handle 2 liters per minute which I hoping will be plenty.
Now time to start fitting it into a 54mm copper end cap, without any soldering!!!
You can see from the above pic I've bought some compression fittings for the connections rather than solder anything, the fittings inside the cap connecting to the cooling coil are
6mm compression - 1/4inch BSP female thread
the fitting on the outside of the cap are
8mm compression - 1/4inch BSP male thread
Ive bent 2 bits of 8mm pipe and pushed on a little rubber tube to help with the hose pipe connection in the future.
After fitting the threaded connections together in the end cap, now time for some pics of the finished job.
Its turned out OK for a first attempt, I'm planing on financing my build by building 2 others to sell and to cover the cost I'll keep this one and hopefully the next couple of attempts will be nicer to look at with no kinks.
those photos are great...where's the rest of the kit???


work keeps getting in the smegging way, but there's a light at the end of the tunnel, I think....unless it's some f**ker coming the other way.