DIY Element Guard Kit, Blue Peter Style
6 posts
• Page 1 of 1
DIY Element Guard Kit, Blue Peter Style
Hi Guys
Ive been collecting bits to start my Keg Boiler Build, I picked up a brand new 50lt keg, a couple of 3KW heating elements with a 1" BSP thread off Amazon and two weld on tri-clamp ferrels from SillDragon, one is 2" for the element connection, the other is the long 4" ferrel for the column connection, I also ordered an adaptor from StillDragon, it's a 2" tri-clamp plate with a 1" BSP thread in the middle to mount my element in.
I decided against the SD element guard kit, mainly because it seemed too expensive.
So it left me wondering how I'm going to make my own element guard, I was thinking about using a baked bean tin and getting one of them stay fresh plastic covers for the tin to mount the power cable grommet.
But I got the bits today and it became apparent a standard food can was too big, SWMBO suggested I use a yeast tin! One of her better ideas :-)
Here's the bits

Just needed to make a hole for the thread on the heating element in the bottom of the tin, then fit the element, with the tin in place to the tri-clamp adaptor, hey presto



Just need a tame welder now to fit the 2" ferrel to the side of my keg and fit a grommet for the power cable into the plastic cap
Ive been collecting bits to start my Keg Boiler Build, I picked up a brand new 50lt keg, a couple of 3KW heating elements with a 1" BSP thread off Amazon and two weld on tri-clamp ferrels from SillDragon, one is 2" for the element connection, the other is the long 4" ferrel for the column connection, I also ordered an adaptor from StillDragon, it's a 2" tri-clamp plate with a 1" BSP thread in the middle to mount my element in.
I decided against the SD element guard kit, mainly because it seemed too expensive.
So it left me wondering how I'm going to make my own element guard, I was thinking about using a baked bean tin and getting one of them stay fresh plastic covers for the tin to mount the power cable grommet.
But I got the bits today and it became apparent a standard food can was too big, SWMBO suggested I use a yeast tin! One of her better ideas :-)
Here's the bits
Just needed to make a hole for the thread on the heating element in the bottom of the tin, then fit the element, with the tin in place to the tri-clamp adaptor, hey presto
Just need a tame welder now to fit the 2" ferrel to the side of my keg and fit a grommet for the power cable into the plastic cap

- Anavrin
- Master Distiller

- Posts: 1468
- Joined: Fri Apr 04, 2014 12:15 pm
- Location: By the Sea
- Stills: 4” StillDragon Dash
Re: DIY Element Guard Kit, Blue Peter Style
Very apt. I was really hoping for a washing up liquid bottle and some sricky back plastic though
Maybe getting the power lead gromit welded into the plastic lid is overkill? 
Maybe getting the power lead gromit welded into the plastic lid is overkill? 
-

ant - Senior Distiller

- Posts: 266
- Joined: Tue Apr 17, 2012 2:50 pm
Re: DIY Element Guard Kit, Blue Peter Style
Lol
I did notice when I posted, it sounded like I was getting some plastic welding done
I did notice when I posted, it sounded like I was getting some plastic welding done
- Anavrin
- Master Distiller

- Posts: 1468
- Joined: Fri Apr 04, 2014 12:15 pm
- Location: By the Sea
- Stills: 4” StillDragon Dash
Re: DIY Element Guard Kit, Blue Peter Style
I'm glad that I didn't try to respond to this while watching last nights election shenanigans,as at that point,I was seeing the yeast tin inside the boiler,and worrying about paint.
It all makes sense at this time,and a great bit of thinking outside of the box.
Robert.
It all makes sense at this time,and a great bit of thinking outside of the box.
Robert.
There is no ONE way.
-

Easydrinker - Donated to StillSmart

- Posts: 5206
- Joined: Fri Jun 21, 2013 7:09 pm
- Location: The hills of lowland Scotland
- Stills: Smart & Silly
Re: DIY Element Guard Kit, Blue Peter Style
Great idea...saved a few £££..win win. 

I tried to be normal once, worst two minutes of my life.
Of all the beautiful things in the world, only man can invent boredom
Of all the beautiful things in the world, only man can invent boredom
-

Icefever - Donated to StillSmart

- Posts: 2407
- Joined: Sun Nov 03, 2013 7:42 am
- Location: Kingdom of Mercia
Re: DIY Element Guard Kit, Blue Peter Style
Anavrin, that's a brilliant workaround. Thank your wife for us. That's what I call 'thinking outside the tin'
AidanMac
AidanMac
Almanac
- Almanac
- Senior Distiller

- Posts: 1847
- Joined: Thu Oct 07, 2010 12:09 am
6 posts
• Page 1 of 1
Who is online
Users browsing this forum: No registered users and 1 guest
